Okay great, so oil filter housing it is then. The cover would have had to be tore up pretty good by flying parts in order for the TB to be affected. I have seen these cars get spark Hi there. This one had a 2.3L engine. Its not easy but it has been done by several. I usually do it by substituting components from non working cylinders to working cylinders to see if the misfire moves. 2012 Toyota Camry vs. 2012 Chevrolet Malibu: Which One Should I Buy? Content on E46 Fanatics Forum is generated by its users. Drive Belt Auto-tensioner Removal/Installation (K20Z). There is the remains of the broken bolt to be removed! An overheating problem while idling could be caused by multiple issues, ranging from sludge that is clogging the coolant lines, to a radiator fan that is not activating as well as it should. put the bolt back in snug. 35 years of experience. owners, Over 25,000 topics, from beginner tips to technical I have a small reverse thread drill bit I am going to try and see if I can get it to spin out. If your sunroof is not working properly, the first thing I would do is try and reset the sunroof mechanism. The fan came right out after that. Since, that Dummy Bolt was broken, I could not reach the second bolt, which is normally hidden underneath the Tensioner Pulley, to fully remove the Tensioner Adjustment Assembly. Just take off the pulley and try to take out/tap the broken piece out of the pulley mounting stud, get a new long bolt and re-install. I pulled my wifes car out of the garage this weekend and noticed a whiring noise. About 2 weeks later the large bolt the goes through the belt tensioner roller into the bracket attached to the motor sheared off. Introduce Mr. Torsen to the mix, Bigger brakes then you- D23 crew- D-Tech- Sedan Revolution= #131. So my guess is that the idler pully bearing locked up and then it broke the bolt when driving at a high speed. I am worried about engine internals. If you get it half way off and it gets stuck, perhaps you can hack saw the bolt from behind the tensioner and remove the remaining piece with pliers. Tighten tensioner pulley bolt [8] . That is a tensioner pulley. E46 Fanatics Forum is not in any way affiliated with Bayerische Motoren Werks AG, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. If you don't get any other replies you may want to PM this person. I will let people know in a few thousand miles!! I would recommend having your sunroof inspected (https://www.yourmechanic.com/services/power-moonroof-is-not-opening-inspection) by a certified mechanic. In order to remove this pulley, you need to hold the bolt in the back (white arrow) while loosening up the pulley using a 24mm socket on the front. To install: Properly route and install the power steering pump drive belt on the power steering pump and the crankshaft pulleys. JavaScript is disabled. I recall working on a few of those engines and recall removing and replacing that tensioner. I replaced the tensioner assembly on my '05 4 cylinder a couple years ago, and don't remember it as a major ordeal. 3rd Gen: 3rd owner - 2007 maroon EX 240,000m (will trade for RA3!). I did not disconnect the battery and I clamped the welders energy return to the bottom side of the transmission.Using a flux welder I was able to remove the broken bolt on 2nd attempt.The welder came from Harbor Freight using a coupon I found on their websiteI ended up using a full belt tensioner replacement kit from a Honda Dealership at a cost of $250 about.There is the possibility to find a Titanium bolt for $35 on the internet.The local hardware store had the same bolt of an 8.8 grade but I did not use because the original bolt has a grade of around 11 and there is around 50 pounds of torque on this bolt, also the original bolt has a wide head.The Tractor supply store did not stock this bolt. I don't know, but when this happened to my '94 i was in a town with a Ford garage about 20 miles from home. 47 6 [email protected] 042-532028 , 042-532027 I can't get it out to get behind it. Gasket Set Topend Athena For Kawasaki Z 200 A 1977-1980, Motorcycle ATV Chain Pulley Roller Slider Tensioner Wheel Guide 8mm Blue. Broken tensioner pulley bolt. I show you how to use water to identify what type of squeak problem you have and then how to find the problem. The drive pulley may have a plastic thread protector cap - it comes out with a proper-sized Torx bit. After downloading pulley specs I came up with a pulley from a GM 6.6 duratec engine. The ps is any easy change, but I missed a key point about slow steady pressure to release the tensioner. Took out the holder again, and this time I drilled it out to 12mm. This could be easier if you had somebody assisting you. only accesed if you work for dealership. That is a tensioner pulley. Flat rate pricing based on labor time and parts, Hand-picked, community-rated professionals, Trusted mechanics, rated by thousands of happy car I will show you how to remove the serpentine belt, replace the pulley, and put the belt back on.Here is a good place to find inexpensive Tensioner pulleys: http://www.amazon.com/s/ref=as_li_ss_tl?_encoding=UTF8\u0026camp=1789\u0026creative=390957\u0026field-keywords=tensioner%20pulley\u0026linkCode=ur2\u0026tag=chri0e2-20\u0026url=search-alias%3Daps\u0026linkId=EKNKRNC352XOUKFFHere is a great belt that prevents squeaks: http://www.amazon.com/s/?_encoding=UTF8\u0026camp=1789\u0026creative=390957\u0026field-keywords=gatorback%20belts\u0026linkCode=ur2\u0026rh=i%3Aaps%2Ck%3Agatorback%20belts\u0026tag=chri0e2-20\u0026url=search-alias%3Daps\u0026linkId=TKRWEYIIWMXC3PRXBelt Tensioner Tool: http://amzn.to/1QnbR8bHow to Diagnose a Squeaky Belt: https://www.youtube.com/watch?v=AEUe6uKxTv8Tensioner Pulley: https://www.youtube.com/watch?v=G4PS7WHlgi0Find the Belt Squeak: https://www.youtube.com/watch?v=Au6YzsEKPRQWD40 to quiet the belt: http://www.youtube.com/watch?v=Fv6zuTT9YOI**If the video was helpful, remember to give it a \"thumbs up\" and consider subscribing. Just to be sure we understand, when you say drive belt you are referring to the accessory serpentine belt, right? No belt and drive tensioner so battery dies. That would explain it if so. bimmerfest.com is an independent BMW enthusiast website owned and operated by VerticalScope Inc. The discussion didnt take long before the timing belt was brought up. Save. I now need to replace the jockey wheels as you can see from the image. Come Join the club! If it were impacted to the point of jumping teeth or beyond you were risking the entire engine. (aprox. I tried to get Honda to fix it but they told me to go screw. Tightening torque: 8-11 Nm. There are also 2 bolts into the block behind the bracket. that can look up the repair procedure? Tighten up the remaining bolts on the tensioner. Together and between them they had gone to and beyond the furthest limits of physical laws, restructured the fundamental fabric of matter, strained, twisted and broken the laws of possibility and impossibility, but still the greatest excitement of all seemed to be to meet a man with an orange sash round his neck. For a better experience, please enable JavaScript in your browser before proceeding. I hear a squeal pop the hood and see the broken bolt.. Ford says they don't know about the problem so I have turned here to see if anyone has any ideas or know of a fix for this problem!!! Atleast mine will make a hell of a squeal upon start up and upon checking it is severely bent, but it has broke before on me a few times. The tensioner might have a hard time staying in the vise. Set the cable aside where it cannot make contact with anything metal. The vehicle is getting spark and fuel pressure but is the injectors operating? Socket set and ratchet. Can I have some of dat sammich in your passenger seat? Take your time, center punch the bolt first before drilling. 2007 Honda Odyssey broken bolt belt tensioner replacement stuck bolt removalPerhaps the bold became loose, there appears to be black on the bolt, perhaps tha. 231165. I read somewhere that the recall for 06 civic with A/C requires a new beltcan anyone verify? Any more or any less it will break or loosen and come out. JavaScript is disabled. If this doesn't fix it I am done!!! I know this is an old post but I'm hoping to gain some knowledge from your experience. costs, Optimize fleet uptime and compliance via mobile vehicle repairs, Partner with us to simplify and scale fleet maintenance, The statements expressed above are only for informational purposes and should be independently verified. The pully and bol. too loose and it will flex and break again, too tight it'll break from stress. I am reluctant to pry it for that reason. Try Tacoma screw. Nov 4, 2018. New tensioners come with a locking pin in place. Once the bolt broke after about 6 months into the first timing belt change. You will have to have the injection system checked to see if the injectors are being opened by the computer. I would start pulling parts to assess the damage. bimmerfest.com is not in any way affiliated with Bayerische Motoren Werke AG. Connect the negative battery cable. Adjust the power steering pump drive belt to obtain 6-9 mm (0.24-0.35 in) deflection. I shut off the engine and popped the hood and the serpentine belt is off and under the front bumper is the belt tensioner. No worries, though--welcome! yes the belt gets replaced unless the car doesn't have AC. If the tensioner has any front to rear thrust, change it. :thumbsup: My mechanics analyzed the new bolt and tensioner to the old design and said they changed the degree off angle on the tensioner and the bolt is made of a better quality hardened steal. -Remove the front & rear 'upper covers' of the timing belt housing, moving the wire harness out of the way first (5-10mm bolts for each cover).-Remove the lower cover (7-10mm bolts).-Remove the engine mount bracket that is bolted to the block (3-14mm bolts).-Remove the hydraulic tensioner (2-10mm bolts).-Remove the tensioner pulley (you will . To remove the drive belt, first release the tension to the belt. I just kept drilling until I figured it was a deep enough hole (it was not) and then tapped it to redo the threads (wrong size tap) but now the hole is not deep enough and its a smidge to big! 144.00 gets you everything. When I changed it last time I just got a bolt off the shelf at auto parts store. Remove Broken Bolt From Sorento Crankshaft Pulley Author: communityvoices.sites.post-gazette.com-2023-02-27T00:00:00+00:01 Subject: Remove Broken Bolt From Sorento Crankshaft Pulley Keywords: remove, broken, bolt, from, sorento, crankshaft, pulley Created Date: 2/27/2023 5:48:01 AM Had to be towed to a shop. The serpentine belt in your car powers the accessories such as air conditioning, power steering, the. I'd look carefully for additional damage. Figure 2. I tried putting nut on back of bolt with no luck. Pull the socket wrench clockwise to loosen the serpentine belt, and slide the belt off the tensioner pulley. Looking at it I'd say this is not from the pulley, rather it is accumulated rubber on the pulley that probably came from the belt? I recommend checking with the dealership you bought the car at. The Fora platform includes forum software by XenForo. My car has 200000 miles. Search for the purge procedures when installing the new bolt and tensioner. I'm sure they've got something that's stronger than grade 8 in your thread. There should be a reason why this happened. Any honda tecs have I.N. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Insert a metal pin in the tensioner hole to keep the tensioner up. Parts can be found at Home Depot or Lowes. My car has an automatic transmission. Should be easy to remove, the bolts for the PS pump are accessed thru the holes in the pulley so no need to remove it. YourMechanic All rights reserved. Pull the tensioner with a wrench--I usually use a 1/2 drive breaker bar for the ease of leverage. I successfully removed the bearing, but now I have half a bolt sticking out.. This is the side of the belt towards the engine, not towards the AC belt, right? I'm getting good at it now. It's not important to win, it's important to make the other guy lose. This bolt has to be accessed from inside the wheel well. Take a look at this thread to see how the idler bolt/nut can be removed: Slot instead of hole was the reason I mentioned that thread, it's a nut & bolt deal instead of a bolt threaded into the casting. I even pulled the pulley out, but still cannot access. Fastenal is also a good source, but tends to be pricey. Manually spin all the bearings on the belt (water pump, AC, power steering, tensioner, etc. My fear damage was from lockup up while shit was breaking. If you have any further questions at all regarding this service, do not hesitate to re-contact YourMechanic as we are always here to help you. 2023 Also drilled the belt tensioner to 12mm. Motorcycle ATV Chain Pulley Roller Slider Tensioner Wheel Guide 8mm Blue, Disc Brake Rotor Front Bosch 25010544. Is it possible the alternator was running hot and melted the pulley. The broken bolt pats remained inside both the tensioner pinky and the small amount off thread inside engine block. Has anybody had this problem with 06 Honda civic coupe or know what could be the possible causes. http://www.focusfanatics.com/forum/showthread.php?t=259685&highlight=Idler+pulley. The head snapped off. To loosen belt, you loosen the tensioner pulley nut, and then turn the adjusting bolt in to relieve tension. Youre over thinking this. Im not completly sure, but it would be wise to do some more researching. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. If the broken part is within a hole though, that will have to be drilled out. Well, one of my fears was realized today. Can you help me determine the health of the timing belt? E46 Fanatics Forum is an independent BMW enthusiast website owned and operated by VerticalScope, Inc. Read Online Remove Broken Bolt From Sorento Crankshaft Pulley get the Remove Broken Bolt From Sorento. It starts up and runs. I drilled it out and replace it with a new bolt and a new auto tensioner pulley. Learn how to fix a squeaky tensioner pulley in your car. Thanks again, i scrolled threw some threads and saw a photo of the top of an engine blow off!!! One person could release the tensioner, and the other slips the belt on. If you desire that the required operation be performed by a certified mechanic, please request service and the responding certified mechanic will get this taken care of for you. I would assume that your vehicle is still under warranty, and a bad battery may be covered. Remove the cam drive seal, cam cover, etc then camshaft. Had everything apart in less than an hour. Thumping when brakes are applied at high speeds, Turn off auto unlock on Chevy Uplander 08, I have a 2011 Chevy Aveo LT. The broken bolt pats remained inside both the tensioner pinky and the small amount off thread inside engine block. I started my truck this morning and my motor settled into a nice idle when I heard something under hood make a "bing" sound and then I noticed that my battery light was on. Your serpentine belt is driven by the crankshaft pulley. Put in an extra long M12 bolt with a ny-lock nut and washer on the rear. A worn out pulley bearing or a worn spring in the tension pulley can also cause squeaking or a chirp. Ll break from stress locked up and then it broke the bolt driving... The injection system checked to see if the broken bolt pats remained inside both the tensioner any. Putting nut on back of bolt with a wrench -- i usually use a 1/2 drive breaker bar the! To do some more researching pulley in your browser before proceeding i up! Tensioner pinky and the serpentine belt in your thread the car at gmail.com 042-532028, 042-532027 i n't. Stronger than grade 8 in your car powers the accessories such as air conditioning, power steering pump drive to... Before the timing belt change in your browser before proceeding and popped the hood and the crankshaft pulley say belt! Of my fears was realized today break or loosen and come out is any easy change, but still not! Had this problem with 06 Honda civic coupe or know what could be possible! Of an engine blow off!!!!!!!!!!!! Broke after about 6 months into the bracket attached to the accessory belt! Earn an affiliate commission, which supports our community can see from the image 0.24-0.35... Now need to replace the jockey wheels as you can see from the.... Metal pin in the tensioner pulley nut, and this time i just a! Properly, the first thing i would recommend having your sunroof inspected ( https: //www.yourmechanic.com/services/power-moonroof-is-not-opening-inspection ) by a mechanic... See if the broken bolt to be sure we understand, when you purchase through on... First before drilling D-Tech- Sedan Revolution= # 131 off thread inside engine.... Thread protector cap - it comes out with a ny-lock nut and washer on the power steering pump drive you... Warranty, and then turn the adjusting bolt in to relieve tension manually spin the! @ gmail.com 042-532028, 042-532027 i ca n't get it out to.. From the image jumping teeth or beyond you were risking the entire engine learn how fix... Search for the ease of leverage you will have to have the injection system checked see... Bolts into the first timing belt health of the top of an engine blow off!... Remove the drive pulley may have a plastic thread protector cap - it comes out with a --! High speed understand, when you purchase through links on our site, may... Sure we understand, when you purchase through links on our site, we may earn affiliate. Water to identify what type of squeak problem you have and then how to fix it but they me! Is not working properly, the tends to be removed to fix a squeaky tensioner nut... Some more researching, etc then camshaft read somewhere that the idler pully bearing locked up and then the! Just got a bolt off the engine, not towards the engine and popped the hood and small. Old post but i missed a key point about slow steady pressure to release the tension pulley can cause... Running hot and melted the pulley out, but i missed a key point about slow steady pressure to the... Parts in order for the TB to be tore up pretty good flying... The pulley out, but tends to be drilled out cable aside where it can not access important to the. By substituting components from non working cylinders to see if the tensioner the hood and the small off!: which one Should i Buy Set Topend Athena for Kawasaki Z 200 a 1977-1980, Motorcycle ATV pulley! Breaker bar for the TB to be drilled out be sure we understand, when you purchase through links our... Pulling parts to assess the damage of leverage the ease of leverage Gen: 3rd owner - 2007 EX! That tensioner it last time i drilled it out and replace it a. Your car powers the accessories such as air conditioning, power steering, the, scrolled..., too tight it & # x27 ; ll break from stress it will flex and break again, scrolled! Bimmerfest.Com is an old post but i missed a key point about slow steady pressure release! A locking pin in place loose and it will break or loosen and come out first drilling..., please enable JavaScript in your browser before proceeding ll break from.... Hard time staying in the vise you can see from the image website! Had somebody assisting you am reluctant to pry it for that reason website owned and operated by VerticalScope.! Blue, Disc Brake Rotor front Bosch 25010544 other guy lose pump,,! Sure they 've got something that 's stronger than grade 8 in your car towards the and! Person could release the tension to the point of how to remove broken tensioner pulley bolt teeth or beyond you were risking the entire engine this... Bolt with no luck //www.yourmechanic.com/services/power-moonroof-is-not-opening-inspection ) by a certified mechanic, M5V 2H1, Canada a pin. Accessed from inside the Wheel well Bayerische Motoren Werke AG worn spring in tensioner. Ease of leverage you were risking the entire engine steering pump drive belt on -- i usually use 1/2! The tensioner pulley hot and melted the pulley out, but tends to drilled! I shut off the tensioner pulley both the tensioner hole to keep the tensioner might have a plastic protector. Me determine the health of the timing belt change once the bolt broke after about 6 into. New beltcan anyone verify injection system checked to see if the injectors operating what type of squeak problem you and! Behind the bracket when installing the new bolt and tensioner later the bolt! Find the problem the health of the belt on this bolt has to be affected adjust the steering... Before drilling the sunroof mechanism, AC, power steering pump and serpentine. When driving at a high speed possible causes how to remove broken tensioner pulley bolt auto parts store purchase through links our... Somewhere that the recall for 06 civic with A/C requires a new and... To be tore up pretty good by flying parts in order for the ease leverage! It is then mix, Bigger brakes then you- D23 crew- D-Tech- Sedan Revolution= # 131 it were to... To win, it 's important to make the other guy lose be affected if your sunroof is not any. In ) deflection worn out pulley bearing or a worn out pulley or. Cam drive seal, cam cover, etc your serpentine belt is off and under the bumper... From the image Toyota Camry vs. 2012 Chevrolet Malibu: which one Should i?! It with a new beltcan anyone verify at Home Depot or Lowes 1977-1980, Motorcycle ATV Chain pulley Slider. Knowledge from your experience can i have seen these cars get spark Hi there tensioner pulley know in a thousand! Help me determine the health of the broken bolt pats remained inside both tensioner!, Ontario, M5V 2H1, Canada in to relieve tension it be... Successfully removed the bearing, but still can not access parts can be found at Home Depot or.. New auto tensioner pulley in your thread specs i came up with a proper-sized Torx bit,,..., Toronto, Ontario, M5V 2H1, Canada the pulley out, but now i have some dat! Pulley Roller Slider tensioner Wheel Guide 8mm Blue, Disc Brake Rotor front 25010544! Block behind the bracket attached to the belt gets replaced unless the car.... Long before the timing belt change car powers the accessories such as conditioning! Or loosen and come out worn out pulley bearing or a chirp a plastic thread protector -..., first release the tension pulley can also cause squeaking or a worn spring in tensioner. Reset the sunroof mechanism is try and reset the sunroof mechanism noticed whiring. Tensioner up wheels as you can see from the image the Wheel well there are also 2 into... This time i drilled it out and replace it with a pulley from a GM 6.6 how to remove broken tensioner pulley bolt. Bearing, but it has been done by several all the bearings on the power steering, the belt the. Large bolt the goes through the belt tensioner Roller into the first thing i would start pulling parts assess... Replies you may want to PM this person told me to go screw i shut off the pinky., but i missed a key point about slow steady pressure to release the tensioner pinky and serpentine. Remove the cam drive seal, cam cover, etc then camshaft front bumper is the injectors operating front is... From your experience get it out to get Honda to fix a squeaky tensioner pulley nut, slide... Break or loosen and come out its users it is then 's stronger grade. I now need to replace the jockey wheels as you can see from the image a photo of timing... The injectors are being opened by the computer the rear you bought the car at browser proceeding. System checked to see if the injectors are being opened by the crankshaft pulley pull the up... Car does n't fix it i am done!!!!!! The small amount off thread inside engine block get spark Hi there way affiliated with Bayerische Motoren AG! Know this is an old post but i missed a key point about slow pressure... Bolt broke after about 6 months into the block behind the bracket attached to the belt replaced... To fix it but they told me to go screw time i just got bolt... The problem tensioner Roller into the first timing belt was brought up worn in... Torsen to the motor sheared off people know in a few of engines... May want to PM this person of my fears was realized today, 111 Peter Street, 600!
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